12 Ton Pipe Alignment Rolls (For Fit Ups)

Product Code: 12TS-100/12TS-200

The 12TS-100/200 offers a load capacity of up to 12 tons. This load capacity is evenly distributed on an idler and driver which creates a great balance of the workpiece when it is rotated. Pipe alignment turning rolls for welding are adaptive to a wide range of workpieces without a need for a separate adjustment.

12 Ton Pipe Alignment Rolls (For Fit Ups) Specifications

Load Capacity

(Driver & Idler Set)

Driver: 5,443 kg / 12,000 lbs (6 tons)

Idler: 5,443 kg / 12,000 lbs (6 tons)

Diameter Range 152.4 mm – 1,219.2 mm nominal pipe diameter

6″-48″ nominal pipe diameter

Shipping Dimensions – Idler: 990.6 mm x 1,574.8 mm x 685.8 mm height (711.2 mm top of wheel)

39″ x 62″ x 27″ height (28″ top of wheel)

Shipping Dimensions – Driver: 990.6 mm x 1,574.8 mm x 685.8 mm height (749.3 mm top of enclosure)

39″ x 62″ x 27″ height (749.3 mm / 29½” top of enclosure)

Tractive Effort Single Drive, 1,587 kg / 3,500 lbs
Output Torque 2,824 Nm

25,000 in-lbs

Power Requirements 110 V, 1-ph
Rotation Speed 127.0-1,270.0 mm/min (applies to driver unit only)

5–50 in/min (applies to driver unit only)

Equipment Mass Driver: 1,043 kg / 2,300 lbs

Idler: 975 kg / 2,150lbs

Alignment Style Powered lead screw with independent spacing control of each wheel
Available Accessories Hand Pendants: bidirectional with digital readout (Cabled); wireless style available (>110V models only)

Foot Switch: forward/reverse standard; variable speed style available on request

Work Holding: Grippers, chucks, or specialized fixtures
Casters: motorized or non-motorized rail casters

Options Input Power Options: as per standard spec or to customer requirements

Custom Height Range: to customer requirement

Upgrade Controls: HMI touchscreens, full integration to Pipe Standwelding manipulators

12 Ton Pipe Alignment Rolls (For Fit Ups) Request a Quote

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12 Ton Pipe Alignment Rolls (For Fit Ups) Product Information

Pipe Standpipe alignment turning rolls are designed for specialty applications where pipe or vessels require precise, fast alignment and fine leveling for fit-up and welding, and offer compensation for inconsistencies in shop floor or ground.

Pipe Stand’s 12TS-100/200 is often used in pipe double-jointing systems for maximum efficiency and safety, with up to 65% decrease in fit up cycle times. It adjusts the wheel centerline settings automatically when the vessel is lowered on the turning rolls and provides a side shift for a fast fit up. Vessel pipe alignment rolls provide constant centerline capabilities that make set-up and alignment quick and easy, which makes the workflow more efficient turning an 8-hour job into a 2-hour job. Pipe alignment turning roll 12TS-100/200 reduces worker fatigue as well as provides a secure way to position cylindrical parts.

The 12TS-100/200 offers a load capacity of up to 12 tons. This load capacity is evenly distributed on an idler and driver which creates a great balance of the workpiece when it is rotated. Pipe alignment turning rolls for welding are adaptive to a wide range of workpieces without a need for a separate adjustment. They also enable constant rotation speeds and maintain a constant centerline when rotating workpieces that are unbalanced, thin-walled and/or heavy, and have diameters ranging from just 152.4 mm / 6 inches, all the way up to 2,438 mm / 96 inches. Finally, we offer various accessories and options that can be incorporated into a customer’s demand.

Perth and Brisbane Distribution Centres for Delivery Australia Wide Ordering Information

We carry stock in both our West Australian and our Queensland warehouses and can arrange delivery Australia wide. Some items are special order however we still have reasonable timeframes on delivery.

To arrange a quote please use the “Request a Quote” form. If you are looking for a specialty item or a custom build, please contact us directly with your specifications and one of our engineering team will be able to assist.

12 Ton Pipe Alignment Rolls (For Fit Ups) Watch the Video

Manufacturer Information LJ Welding Automation

Pipe Stand is Australia’s leading distributor of LJ Welding products, from Pipe Stands, to Cable Reel Rollers, and everything in between.

LJ Welding Automation based out of Edmonton, Alberta, Canada, has been delivering top-quality welding positioners, vessel rotators, pipe and tank turning rolls, and welding automation equipment to the welding and fabrication industry for decades.

All equipment from LJ Welding Automation CSA/UL certified in-house in their CSA-compliant facility (CE certifications available on request). Equipment is APEGA certified (Engineering), with a full engineering department including a variety of professional Mechanical Engineers, CAD Technicians, Controls & Computer Programming engineers.

3D SOLIDWORKS modelling is used to create 3D drawings for customers to view prior to custom manufacturing and their state of the art facility utilizes robotics and full CNC machining centres to maximize productivity, which is returned in value to customer through lower production costs.

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