1.2M x 1.2M Portable Column And Boom Welding Manipulator

Product Code: MNC-400

The MNC4 is purpose built for your ever changing job shop flow and in tight work spaces like this. The MNC4 Portable welding Manipulator isn’t a robot, but it will outperform human capabilities 100% of the time.

1.2M x 1.2M Portable Column And Boom Welding Manipulator Specifications

MNC4-100: 4′ X 4′ COLUMN AND BOOM WELDING MANIPULATOR

Load Capacity (at boom end): 500 lbs
Boom Stroke: 1,828.8 mm / 72″
Column Stroke: 1,828.8 mm / 72″
Boom Traverse Speed Range: 127.0 mm – 3,048.0 mm / 5–120 in/min
Mast Traverse Speed Range: 127.0 mm – 3,048.0 mm / 5–120 in/min
Travel Car Speed: 127.0 mm – 3,048.0 mm / 5–120 in/min
Power Requirements: 480 V, 3-ph
Equipment Mass: Variable

OPTIONS

Welding Power Source Options: Submerged Arc (SAW), MIG, or to customer specification
Input Power Options: as per standard spec or to customer requirements
Upgrade Controls: full integration to Pipe Standwelding positioners or turning rolls through HMI touchscreens and master PLC
Customizable with full integration capabilities for most existing mainstream welding equipment

AVAILABLE ACCESSORIES

Camera Systems
Seam Tracking
Power Sources
Flux Systems
Travel Car
Cross Slides

COLUMN AND BOOM MANIPULATOR CAMERA SYSTEMS

The Xiris XVC-O Weld Camera monitors and records all open arc welding processes including MIG, MAG, TIG, Plasma, Laser and Stick welding.
Processes can be viewed remotely (40 m / 130 ft. away), providing live images of the torch, weld area and material during standard and high-power welding conditions.
The XVC-S Weld Camera provides a real-time view of the sub arc welding process from ground level.
Housed in a rugged enclosure the XVC-S, features single or dual crosshairs, can act as a set-up tool to position the welding torch or provide a means to adjust the welding position or parameters during the process.

Welding Manipulator Camera, Xiris XVC-O Weld Camera  Welding Manipulator Camera, Xiris XVC-O Weld Camera

Welding Manipulator Camera, Xiris XVC-O Weld Camera

COLUMN & BOOM WELDING MANIPULATOR SEAM TRACKING

ISLS-on-Spiral-OD-1200×891.jpgn laser vision tracking, a laser sensor is positioned a short distance ahead of the welding torch.
Before column boom welding begins, the sensor will search for a feature, the weld seam for example, and make two or three measurements to identify position and orientation.
Triangulation is used for measurements therefore some kind of physical feature is needed for the laser sensor to take measurements.
In boom-and-column welding, a physical feature can be a gap, mismatch, an edge, etc.and depending on the sensor, even very small features (around 0.2mm) can be tracked.
A comparison is made between the measured position of the feature and a pre-taught position and if there is a difference, correction co-ordinates are sent to the slides or to the controller positioning the robot to place the weld manipulators torch correctly at the start of and during welding.
This results in welds of higher quality that are always in the right place.

1.2M x 1.2M Portable Column And Boom Welding Manipulator Request a Quote

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1.2M x 1.2M Portable Column And Boom Welding Manipulator Product Information

Are weld repair rates eating your profit? Shop floor space tight with no room to increase production? Want up to 3 times more weld productivity without adding to payroll? Introducing the MNC4-100 1.2m x 1.2m Portable Welding Manipulator by Pipe Stand Automation.

The MNC4 is purpose built for your ever changing job shop flow and in tight work spaces like this. The MNC4 Portable welding Manipulator isn’t a robot, but it will outperform human capabilities 100% of the time. The MNC4 is ideal for pipe shops dealing with 1,219.2 mm / 48″ OD pipe or less. Is your workspaces as crowded as this? If yes, the MNC4 is the right piece of equipment for you. Optimizing your welding environment starts by requesting your free welding automation consultation today.

air the MNC4 with Pipe Standpositioning equipment for a one-stop-shop production improvement solution. Typically set up with MIG welding system, or medium duty SAW packages. Reduce your welder fatigue. Get consistent, code quality welds. Increase your manual welding productivity by up to 3 times. It’s time to make your jobs more profitable. MNC4-100 Portable Welding Manipulator by LJ. Request your free welding automation consultation for your next project. Or visit us today

Perth and Brisbane Distribution Centres for Delivery Australia Wide Ordering Information

We carry stock in both our West Australian and our Queensland warehouses and can arrange delivery Australia wide. Some items are special order however we still have reasonable timeframes on delivery.

To arrange a quote please use the “Request a Quote” form. If you are looking for a specialty item or a custom build, please contact us directly with your specifications and one of our engineering team will be able to assist.

1.2M x 1.2M Portable Column And Boom Welding Manipulator Watch the Video

Manufacturer Information LJ Welding Automation

Pipe Stand is Australia’s leading distributor of LJ Welding products, from Pipe Stands, to Cable Reel Rollers, and everything in between.

LJ Welding Automation based out of Edmonton, Alberta, Canada, has been delivering top-quality welding positioners, vessel rotators, pipe and tank turning rolls, and welding automation equipment to the welding and fabrication industry for decades.

All equipment from LJ Welding Automation CSA/UL certified in-house in their CSA-compliant facility (CE certifications available on request). Equipment is APEGA certified (Engineering), with a full engineering department including a variety of professional Mechanical Engineers, CAD Technicians, Controls & Computer Programming engineers.

3D SOLIDWORKS modelling is used to create 3D drawings for customers to view prior to custom manufacturing and their state of the art facility utilizes robotics and full CNC machining centres to maximize productivity, which is returned in value to customer through lower production costs.

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