1.2M x 1.5M Portable Column And Boom Welding Manipulator

Product Code: MNP-600

Pipe Stand’s 1.2M x 1.5M / 4′ x 5′ MNP-600 has a loading capacity of 113 kg / 250 lbsboom stroke of 1,066.8 mm / 42″ and column stroke of 1,473.2 mm / 58″. This machine easily integrates with PEMA roller beds and positioners.

1.2M x 1.5M Portable Column And Boom Welding Manipulator Specifications

Load Capacity (at boom end) 113 kg

250 lbs

Boom Stroke 1,066.8 mm

42″

Column Stroke 1,473.2 mm

58″

Boom Traverse Speed Range 127.0 mm – 3,048.0 mm/min

5–120 in/min

Mast Traverse Speed Range 127.0 mm – 3,048.0 mm/min

5–120 in/min

Travel Car Speed 127.0 mm – 3,048.0 mm/min

5–120 in/min

Power Requirements 480 V, 3-ph
Equipment Mass 1,995.8 kg

4,400 lbs (not including attachments)

Options Welding Power Source Options: Submerged Arc (SAW), MIG, or to customer specification
Input Power Options: as per standard spec or to customer requirements
Upgrade Controls: full integration to LJ welding positioners or turning rolls through HMI touchscreens and master PLCCustomizable with full integration capabilities for most existing mainstream welding equipment

 

COLUMN & BOOM WELDING MANIPULATOR SEAM TRACKING

ISLS-on-Spiral-OD-1200×891.jpgn laser vision tracking, a laser sensor is positioned a short distance ahead of the welding torch.
Before column boom welding begins, the sensor will search for a feature, the weld seam for example, and make two or three measurements to identify position and orientation.

Triangulation is used for measurements therefore some kind of physical feature is needed for the laser sensor to take measurements.
In boom-and-column welding, a physical feature can be a gap, mismatch, an edge, etc.and depending on the sensor, even very small features (around 0.2mm) can be tracked.

A comparison is made between the measured position of the feature and a pre-taught position and if there is a difference, correction co-ordinates are sent to the slides or to the controller positioning the robot to place the weld manipulators torch correctly at the start of and during welding.
This results in welds of higher quality that are always in the right place.

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1.2M x 1.5M Portable Column And Boom Welding Manipulator Product Information

Pipe Stand’s portable welding manipulator MNP-600 is used in applications of automated welding, where precision and efficiency are necessary. It provides weld boom stiffness, welding head stability, operator controls, and ease of use as key driving factors

Generally, our welding manipulators are indispensable for applications that involve pipes and vessels, where they maximize productivity and efficiency. Our MNP-600 reduces rework/scrap and the final results aren’t skilled dependable since the whole process is automated. They are ideal for hard automation welding solutions and they offer modular construction that ensures 360-degrees radial accessibility to welding heads, covering vast areas in the shop.

Pipe Stand’s MNP-600 has a loading capacity of 113 kg / 250 lbsboom stroke of 1,066.8 mm / 42″ and column stroke of 1,473.2 mm / 58″. This machine easily integrates with PEMA roller beds and positioners. Operators also use it for welding of longitudinal and circumferential seams. We also offer a wide selection of accessories and options available depending on the customer’s request and need. As far as the welding source options are concerned, we offer submerged arc (SAW), MIG, or a solution to customer’s specification. We also offer control upgrades including full integration to LJ welding positioners or turning rolls through HMI touchscreens and master PLC.

 

Perth and Brisbane Distribution Centres for Delivery Australia Wide Ordering Information

We carry stock in both our West Australian and our Queensland warehouses and can arrange delivery Australia wide. Some items are special order however we still have reasonable timeframes on delivery.

To arrange a quote please use the “Request a Quote” form. If you are looking for a specialty item or a custom build, please contact us directly with your specifications and one of our engineering team will be able to assist.

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Manufacturer Information LJ Welding Automation

Pipe Stand is Australia’s leading distributor of LJ Welding products, from Pipe Stands, to Cable Reel Rollers, and everything in between.

LJ Welding Automation based out of Edmonton, Alberta, Canada, has been delivering top-quality welding positioners, vessel rotators, pipe and tank turning rolls, and welding automation equipment to the welding and fabrication industry for decades.

All equipment from LJ Welding Automation CSA/UL certified in-house in their CSA-compliant facility (CE certifications available on request). Equipment is APEGA certified (Engineering), with a full engineering department including a variety of professional Mechanical Engineers, CAD Technicians, Controls & Computer Programming engineers.

3D SOLIDWORKS modelling is used to create 3D drawings for customers to view prior to custom manufacturing and their state of the art facility utilizes robotics and full CNC machining centres to maximize productivity, which is returned in value to customer through lower production costs.

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